At Toolrite, we understand how highly regulated the healthcare and pharmaceutical industries are, and why maintaining compliance is non-negotiable. This is why, from packaging line tooling to change parts, we ensure that every aspect is fully compliant to ensure product quality, safety and operational efficiency.
Contact us today for fully compliant process tooling and change part services.
At Toolrite, we understand that regulatory compliance is at the centre of quality assurance. Our compliance and change control services ensure that every repair, tooling component and packaging line upgrade fully adheres to industry standards. Whether you are working with packaging change parts tooling, feeding systems or active ingredient manufacture, our service delivers end-to-end compliance support with comprehensive documentation. Our services include:
When you choose Toolrite, you can rest assured that all work meets stringent FDA/MHRA regulations.
Every component we engineer comes with full documentation and certificates, ensuring complete traceability.
At Toolrite, we only work with verified materials and prioritise a fully transparent supply chain for your peace of mind.
By ensuring compliance at every stage, we help our clients reduce risks, avoid downtime and maintain consistent product integrity. Contact us today for more information.
Contact us to discuss your requirements. We will review your existing machinery, equipment, process and regulatory needs. Then, we’ll provide you with a quote.
Our expert engineers will design, manufacture or upgrade tooling and change parts to meet compliance needs. Every project includes comprehensive reports, documentation, certificates and more.
Our team will perform all necessary work with minimal disruption to your operations. We also provide full 24/7 ongoing support, so we’re here when you need us.
At Toolrite, we understand the importance of compliance when it comes to the healthcare and pharmaceutical industries. Our strict internal processes – ensuring quality, reliability and compliance are always put first.
Our fully compliant tooling and parts can reduce costly downtime caused by non-compliance. By building compliance into every stage of production, you prevent interruptions that can slow operations.
We tailor our documentation to each individual customers requirements. Provide you with complete records from drawings to material and treatment certification and tooling inspection reports. Having transparent documentation allows your business to quickly demonstrate compliance when challenged and creates a clear chain of responsibility.
Non-compliance can lead to recalls, fines, or loss of trust, all of which are damaging to long-term business growth. Maintaining high compliance standards builds confidence with clients, partners, and end-users.
We repair and maintain a wide range of machine spares and consumables, including shafts, pulleys, wear parts, sealing elements, cutting tools, feeders, embossing/debossing tools and perforation components etc please refer to our products page for further information.
Yes. We have experience across multiple manufacturers and models, enabling us to provide compatible, high-performance parts.
We primarily serve the pharmaceutical, healthcare and consumer goods industries, but can adapt our services to any sector requiring precision tooling and parts. Contact us for more information.
We can complete projects within 24 hours. Full completion times will vary depending on project complexity and client feedback. However we always work to meet the clients needs and provide accurate completion times for their planning.
Absolutely. All our services adhere to all relevant regulatory guidelines and come with full, traceable documentation.
Yes. We provide full post-design support, from minor amendments to full redesigns for tooling and machines.
Yes. Every project can include full traceability and change control documentation. For new clients, we will agree your desired outcome before commencing any works.
Yes, we design tooling for all major OEMs and can tailor parts to fit any make or model of packaging equipment.
Yes, our engineers can provide on-site support, ensuring a smooth integration of new tooling into your production line or overcoming ongoing issues requiring CI works.
Established in 1959, Toolrite has been providing trusted blister packaging services for over 65 years.
With a 24-hour turnaround, we can help your project move from concept to completion without delay.
From concept to final delivery, we maintain clear communication and full traceability.
Ready to ensure your full compliance today?
At Toolrite, we combine speed, precision and trusted professionalism to ensure your machinery performs where it matters most. Contact us today to discuss your tooling and part needs, and let’s bring your next idea to life.
Function: The Reject unit is used to separate faulty packs.
Toolrite Offering: We design and manufacture these units to your specification.
Function: The Blank tool is used to cut a pack to its final dimensions.
Toolrite Offering: We design and manufacture Blank tools when there is product changeover and/or format changes.
Function: Additional stations can be setup using tools to; code, perforate or partially cut.
Toolrite Offering: We can apply unique identifier codes, perforate, and other pack features such as partial cutting or punch shapes as required.
Function: The sealing station brings together the filled form material, together with the foil where a combination of heat and pressure is used to seal the materials together. After the sealing process is complete, the product is safely secured in the pack and can continue its journey down the line.
Toolrite Offering: By utilise intermittent motion platen sealing or continuous motion rotatory sealing we can provide appropriate sealing tools for your packaging line.
Function: Solutions designed to provide optical inspection of blister packs ensuring positioning of the packaging, defects of the surface before filling, positioning of the product in the packaging and micro tears of the aluminium foil.
Toolrite Offering: Integration of an inspection system to guarantee integrity of the pack on customer packaging lines.
Function: As the name suggests, the track guides the form material keeping it located, aligned, and supported enroute to the various stations. The guide track design is based on the pack design, so if this changes, the guide track will also require modification.
Toolrite Offering: This is a standard modification due to clients requiring product changeovers and alterations to pocket formats. 90% of the time guide tracks are usually just one component in a complete tooling set.
Function: Once the product is delivered from the transfer system it needs to be manipulated into the formed pockets. This is done using a brush box and in some cases paddles too.
Toolrite Offering: Designing and manufacturing the feeding system is a critical part of any packaging line. It determines the output speed and the efficiency of a line. Toolrite will help you choose the right solution for your product so cost effective and efficient production is achieved.
Function: Here the product is introduced into the line for the first time. It is held in the hopper and passed into the vibratory chute separating dust and debris. Then into the vibrator plate of the circular vibrator, where they are transported into the feed chute and eventually into the feeding system.
Toolrite Offering: We can design and manufacture a new solution, or adapt an existing set up, for your product changeover so it is managed and then delivered to the feeding system in an automated and reliable way.
Function: A form tool transforms a flat material into a three-dimensional tray, designed to hold the product in a ‘pocket’ through the packaging line until it becomes an enclosed pack.
Toolrite Offering: Packs are designed, not only to securely protect and hold a product, but also to guarantee its formation on the packaging line, in an automated way. Consideration given to forming material, product shape, pocket dimension, repeats and pack layout. We can provide forming tools to accommodate a variety of products to meet your needs.
Function: Cutting and splicing table alterations ensure the base material is prepared and cut prior to conditioning in preparation for the form tool station.
Toolrite Offering: Review and design alteration to allow setting adjustment.
Function: Forming material is loaded as a reel/roll into the unwinder. So that the film can be used, it needs to be unrolled and prepared for the forming tool. To do this the material is under tension and pulled through the packing line.
Toolrite Offering: Design and supply collars/ sleeves so the material core fits well, ensuring reliable unwinding of the form material into the packaging line.
